LE LEMATEC Portable Sand Blaster Gun Kit, Multipurpose Sandblasting Tool Complete with Connector, Extra Steel Tip and Media Mesh Filter, for Cleaning Rust, Dirt and Paint, and Corrosion Prevention
- High quality kit tackles any job around the shop or home; complete with ¼ inch NPT quick connector, extra steel tip, media filter, user manual & media guide
- High performance tool designed to outperform with gravity fed reservoir to ensure more consistent work; fully adjustable control valve that automates sand flow precisely
- Versatile to use; supports media such as steel grit, glass beads, silicon carbide and more; cleans, restores, and prevents corrosion on multiple surfaces; also for etching glass and carving stone
- Portable, lightweight, and compact; goes anywhere you want to achieve a fine surface finish; handheld and easy to carry; blasts in tight spaces and hard to reach areas
- Easy to use; simply follow the setup instructions, connect to your air compressor, and load the preferred abrasive or sandblasting media based on the work and results you want to achieve
GENERAL INFORMATION ABOUT THE SANDBLASTING PROCESS AND SURFACE PREPARATION:
For many decades, abrasive sandblasting has been important for cleaning and preparing surfaces to be coated. Compressed air is used to propel abrasive particles at high speeds over a coated or uncoated surface. While abrasive blasting is technologically straightforward, safely converting a mixture of abrasive particles and compressed air into an effective treatment requires planning and preparation as well as tools and equipment designed according to sound engineering principles, as well as the combination of those elements with proper operator dexterity and the use of good judgment.
PLANNING AND PREPARING FOR SANDBLAST JOBS:
Sandblasting different abrasivesAn important first step requires a thorough evaluation of the surface to be treated, the environment surrounding the object or structure and knowledge of the requirements of the work to be carried out, such as the degree of cleaning required and specified for the application of the product. coating. An analysis of the implicit risks of the work to be carried out should also be carried out, which will help in the planning of the project by identifying in advance the critical issues and elements (such as removing paint containing lead or which abrasive to use for the task ) and that must be taken into consideration regarding equipment and personnel.
PROPERLY DESIGNED TOOLS AND EQUIPMENT:
For high production blasting, selecting the right size equipment, as well as the selection of compatible components and accessories, will ensure efficient operation and a successful result. Some important tips for making the best selection are listed below.
Air compressor properly selected in capacity to produce a sufficient flow and / or volume of air at the pressure required for all the components that it will have to supply. The compressor represents both the source of energy and the power of the sandblasting system. Compressed air is required to pressurize the blast machine, to transport abrasive material to the nozzle, to operate valves and accessories, and to provide air for breathing. The sandblasting process requires a stable supply of high pressure air (psi = pounds per square inch) and a high volume (cfm = cubic feet per minute) and a high level of purity when used as breathing air.
To determine the required compressor size, add up all the individual requirements for all equipment and add a 50% reserve margin to keep productivity high as the nozzle wears out. The smallest internal diameter of the compressor air outlet should be at least four times the diameter of the nozzle orifice.
Clemco columbec M aluminum lined boron carbide sandblast nozzles Clemco columbec M tungsten carbide rubber sandblast nozzles Clemco columbec M polyurethane coated silicon carbide sandblast nozzles Clemco columbec M angle outlet tungsten sandblasting nozzles Clemco columbec M static dissipative flexible sandblasting hose Sandblasting hose 4 layers resistant passage zones Clemco columbec M
Sandblasting nozzles should be selected according to the compressor output capacity and the required reserve.
The nozzles accelerate the abrasive to a highly effective cutting force for the most demanding applications. Replace the nozzle when its orifice is worn 1/16 inch (1.5 mm) above its original size. A worn nozzle not only wastes air, it will also reduce productivity or cause injury in cases where the inner cover fails. Carbide nozzles (tungsten, silica and boron) are the most popular for most sandblasting applications due to their long life.
The air line should be as large as possible, with connections that do not restrict air flow.
Using a properly sized air line is critical to getting the most out of your compressor and blasting system. Like the compressor air outlet, the internal diameter of the sandblast hose should be at least four times the diameter of the nozzle orifice. This principle applies to air lines up to 100 feet. When the air hoses exceed 200 feet (60 meters), check the air pressure at the inlet of the blast machine during the blasting process itself to determine if the internal diameter is sufficient.
Air flows best through non-restrictive connections and straight lines, therefore air lines should be placed in as short a length as possible and with as few bends as possible to avoid pressure losses. Use an air hose designed for a minimum pressure equal to or greater than the working pressure of the sandblasting machine.
Water and oil are enemies of sandblasting equipment. All compressors release moisture as a by-product from the air compression process, but some also pollute the air with oil. Tools for removing moisture and oil vary according to the relative humidity of the environment. An air filter, installed at the air inlet to the sandblasting machine, removes oil and water that has already condensed in the air lines. Coalescing filters collect some water vapors to form small water droplets. Aftercoolers cool the air to condense moisture, and then trap it before being taken to the sandblasting machine. Air dryers are the most effective at removing moisture and oil.
- Based on your compressor and nozzle, select a sandblasting machine with an abrasive capacity of 20 to 30 minutes of sustained blasting. Consult an abrasive / air consumption table to determine the amount of abrasive to consume based on the size of the nozzle orifice at a given pressure. For example, a Number 6 nozzle (3/8 ”orifice) at 100 pounds per square inch (psi) will consume 1,152 pounds of abrasive per hour. Selecting a 6 cubic foot sandblasting machine (6 foot hopper WEB link) will provide approximately 30 minutes of sandblasting (1152 divided by 2 equals 576).6ft sandblasting hopper Clemco columbec M
- Air and abrasive media flow through pipes, valves, hoses, nozzles, and fittings that are all cylindrical. Any reduction in the diameter of these cylinders will dramatically decrease the flow rate. A 1-inch internal diameter cylinder has an area of 0.80 square inches. A ½ ”bore cylinder has an area of 0.20 square inches. Cutting the diameter of a cylinder in half reduces its area by three-quarters. Pay particular attention to the outside pipes and fittings of the sandblasting machine, because it is usually here that restrictions usually occur.
- A well designed sandblasting machine allows a uniform flow of air and abrasive through the system. A quality industrial sandblasting machine has concave heads for easy filling and is automatically sealed with a conical shut-off valve, a cone-shaped piece of metal with its respective coating for greater resistance to wear. Most machines have a conical bottom with a 35º angle to allow the abrasive to flow freely to the metering valve. Make sure that the tank has the respective approvals, which indicates that it meets the specifications and necessary regulations.
- Install a screen to prevent entry of impurities that would otherwise enter the system and sandblasting process. Cover the machine when not in use and keep it protected from rain and inclement weather.
- Install a pressure regulator with a gauge on the blast machine to adjust and monitor the air pressure. Maintaining a good operating pressure guarantees optimal equipment performance. Use a hypodermic needle pressure gauge to check the pressure at the nozzle.
- The abrasive metering valve is designed for a uniform and constant flow. The abrasive flows by gravity through the metering valve in a fast-flowing stream of compressed air. Metering valves that deliver 90 degree abrasives cause turbulence, leading to erratic flow of abrasive, abnormal pipe wear, and an inaccurate mix of air and abrasive.
- Metering abrasive to the 45 degree air stream allows air and abrasive to mix properly. A good metering valve allows fine adjustments to be made. Air valves, as well as other valves that are not specifically designed for abrasives, will wear out quickly and adversely affect flow.
- Application recovery recycling abrasive sandblast Clemco Columbec MRemote controls are necessary for safe and efficient operation. A sandblasting machine should have remote controls (as required by OSHA) that allow the blasting process to be stopped quickly when the control handle is released. This system is critical to avoid injury should the operator lose control of the nozzle. Pneumatic controls work well over distances up to 100 feet. Electric remote controls are recommended for distances greater than 100 feet and are required for distances of 200 feet or more.Integrated Wetblast Dryblast System Sandblasting Clemco columbec 02 M
- Blast hoses and couplings are designed to reduce friction losses.
- Always use suitably sized blast hoses (link to WEB hoses), of good quality, static dissipative and designed for the proper working pressure.
- The internal diameter of the blast hose should be at least three times (and preferably four times) the size of the nozzle orifice.
- Select couplings and brackets based on suitability for job site conditions, not based on your purchase price. Sandblast hose couplings fit together. Under pressure, the blast hose expands against the fittings to create a tight seal. The gaskets in each coupling are aligned and compressed as one coupling snaps into the other in its ready-to-work locked position.
- Make sure the coupling bolts are long enough to provide sufficient gripping force without penetrating the inner tube. Some couplings have integral steel mechanisms to secure the couplings to each other for added security. If your couplings do not have them, be sure to install them to ensure a good connection. Sandblast hose safety cables provide an additional measure of safety for your guards and should be used at every coupling connection to avoid injury from accidental coupling loosening.
Sandblasting equipment installation example
The operator's safety equipment mainly consists of protective clothing and an approved, airtight breathing system for the sandblasting operation. All personnel working in the vicinity of the sandblasting area should wear the aforementioned protections. No dust is safe to breathe.
To prevent injury and illness, the use of personal protective equipment is absolutely necessary for both operators and those working in the area. Respirators must be tested for the blasting process and approved by the appropriate body.
- Sandblasting Clemco columbec M safety helmetSandblasting Clemco columbec M safety suitcarbon monoxide detector Clemco Columbec Mcommunication unit sandblasting Clemco columbec M
- Make sure that an air jet helmet not only supplies air for breathing but also protects the head and face from rebounding particles and debris, as well as the abrasive itself, attenuates noise and allows a wide field of vision. clogged. OSHA regulations mandate that noise levels generated by the respirator at maximum airflow and measured inside the helmet, cannot exceed 80 decibels. Be sure to use appropriately approved and readily available components and replacement parts.
- The alarms carbon monoxide They serve to protect workers from exposure to carbon monoxide (CO), a colorless, odorless, and deadly gas. Made easy when using a CO monitor and alarm (WEB link). This accessory prevents operator exposure to carbon monoxide by providing both a visual and aural signal to the operator when unsafe levels of CO are detected.
- Carbon monoxide can be produced by oil-lubricated compressors or by engine exhaust entering the compressor inlet or air pump. The air compressor should always be serviced according to established and recommended intervals, and high temperature shutdown mechanisms or carbon monoxide alarms installed, or both.
What is Sandblasting
Have you ever heard of what Sandblasting is ? or also known as sandblasting. In this blog we describe what it refers to and what it is used for.
The word "sandblast" comes from the English words " sand " which means sand and " blast " which means pressure, so the term refers to the technique called "pressure sand" or commonly known as "sandblasting". or "sandblasted".
However, this technique does not necessarily use sand for its operation since there are different abrasives as a substitute, such as:
- Silica sand
- Aluminum oxide
- Silicium carbide
- Sodium bicarbonate
- Garnet
- Copper slag
- Glass pearl
- Plastic abrasive
- Steel shot, among others.
To carry out this process, compressed air is used to propel abrasive particles at high speeds through a nozzle, this technique is generally carried out in steel , cast iron and metal alloys in general, and also in other materials such as example: wood, glass, ceramics, stones, slabs, tiles, acrylics and marbles, both for use in the mechanical industry and in construction, in order to clean metal structures and protect them from oxidation, prepare materials for the application of coatings, remove oxidation and impurities, remove paints and other finishes, remove welding impurities, renew parts of machinery, equipment and gears, remove concrete plates and give finishes in wood, steel, resin and plastic.
The main components that are used for this process are: the type of abrasive, the sandblasting gun, the compressor, the hose and the nozzle, each and every one of these components are selected according to the element that will be subjected to the process.
The benefits obtained by using this technique are: labor costs, minimizes work times, reduces maintenance times, achieves greater purity of the material with a minimum of effort and obtains a greater anchoring and adherence of coatings.
It is important to mention that for these equipments that normally throw abrasives at high speed, they require safety standards and protective equipment specially formulated and designed to carry out these tasks.
Sandblasting How to use it?
For many decades, abrasive sandblasting has been instrumental in cleaning and preparing surfaces to be coated. Compressed air is used to propel abrasive particles at high speeds over a coated or uncoated surface.
On the other hand, abrasive sandblasting is technologically simple, to safely convert a mixture of abrasive particles and compressed air into an effective treatment, requires planning and preparation, as well as tools with equipment designed according to engineering principles, as well as the combination of those elements with appropriate operator dexterity.
Planning and preparing for sandblast jobs:
To carry out Sandblasting on a surface, a complete evaluation of the area to be treated must first be carried out, such as: the environment surrounding the structure, the degree of cleaning required and specified for the application of the coating.
Likewise, an analysis of the implicit risks of the work to be carried out must be carried out, which will help in the planning of the project through the early identification of critical elements such as: removing paint with lead content or which abrasive to use. Elements that must be taken into consideration in relation to construction equipment and personnel.
Properly designed tools and equipment:
For high-production sandblasting, choosing the appropriate size equipment, as well as the selection of compatible components and accessories, will ensure efficient operation and completely successful results.
Here are some important tips before performing Sandblasting
Air compressor , duly selected in capacity to produce a sufficient flow and / or volume of air at the pressure required for the components to which it must supply. The compressor represents both the energy source and the power of the sandblasting system.
Compressed air is used to pressurize the sandblasting machine, to transport the abrasive material to the nozzle, to operate the valves and accessories. In addition, the sandblasting process requires a stable supply of high-pressure, high-volume air, and a high level of purity when used as breathing air.
Sandblasting nozzles should be chosen according to the compressor output capacity and the required reserve.
The nozzles accelerate the abrasive to a highly effective cutting force for the most demanding applications.
If your nozzle is wearing 1/16 inch (1.5 mm) above its original size, it must be replaced, so a worn nozzle not only wastes air but will also reduce productivity or cause injury in cases where the inner cover fails.
Air Line
Using a properly sized air line is a critical factor in getting the most out of your compressor and blasting system. Like the compressor air outlet, the internal diameter of the sandblast hose should be at least four times the diameter of the nozzle orifice.
This principle applies to air lines up to 100 feet. When the air hoses exceed 200 feet (60 meters), check the air pressure at the inlet of the blast machine during the blasting process itself to determine if the internal diameter is sufficient.
In addition, remote controls are necessary for safe and efficient operation. A sandblasting machine should contain remote controls that allow the sandblasting process to be stopped quickly. This system also serves to prevent injury should the operator lose control of the nozzle.
Pneumatic controls work well over distances up to 100 feet. Electric remote controls are used for distances greater than 100 feet and are required for distances of 200 feet or more.






